All Posts Tagged With: "process"

Baldrige Model: How do you design, manage and improve your key work processes?

Item 6.2 in the Baldrige Criteria asks key questions about how you design, manage, and improve your key work processes. The following processes, best practices, and problem areas look at critical issues in this part of the Baldrige model.

Your organization needs processes for:

  • Designing efficient and effective work processes to meet all key requirements, including incorporating new technology, organizational knowledge, product excellence, and the need for agility
  • Determining and meeting key process requirements
  • Managing your supply chain including evaluating supplier performance
  • Improve processes to achieve better performance, reduce variability, and improve products and services

Best practices to consider:

  • Process thinking is a cultural attribute of the organization.
  • Every key process and its key requirements has been identified, the processes have been mapped, in-process and end-of-process measures have been identified, and data from these measures are analyzed and used to continuously improve the processes.
  • Supply chain management involves suppliers in improving quality and cycle time.

Common problem areas:

  • When problems occur, people look at who to blame rather than where a process failed.
  • The organization has never tried to identify its key processes or determine their requirements.
  • No systematic approaches are in place to manage and improve key processes.
  • Few in-process measures are taken and few end-of-process measures are used to improve performance.
  • Suppliers are…
14Jun2011 | Steve George | 0 comments | Continued

The Secret to Success: Implementation

In my experience, the distinction between Baldrige Award winners and average organizations is not in the creativity of their ideas or the innovation of their processes, but in how they execute them. World-class organizations implement, totally and relentlessly. Average organizations don’t.

Earlier this month, more than 400 creative people gathered in New York to tackle the issue of making ideas happen. Fast Company reported its favorite insights from the 2011 99% Conference (article available here):

One-third of our movies have taken about 7 years to make. Rigorous persistence and uncompromising creative standards are perhaps the most notable features of Pixar’s creative process. As one of the company’s founders put it: “Quality is the best business plan.”

If you don’t understand people, you don’t understand business.

Be a sprinter, not a marathon runner. The key to productivity is to recognize the power of renewal and have a finish line. According to Stephen Schwartz, president and CEI of The Energy Project, “We’ve lost our finish lines.”

If you’re not creating waves, then you’re not pushing enough. Pursuing ideas with obvious conclusions won’t create the change we need to see in the world, said Jared Cohen, director of Google Ideas.

Make heroes out of failures. Pay attention to the learnings. Reframing key failures as…

26May2011 | Steve George | 0 comments | Continued

“Lean-ing” Your Workforce

Building facilities and sending jobs overseas has not abated, but recent articles in business publications like Bloomberg BusinessWeek point out that the pace has slowed as more American companies are deciding to do in the U.S. what they had almost automatically been deciding to do in other countries.

One reason is the cost of labor, which has risen enough in other countries to negate one of the biggest reasons to ship jobs overseas. Another is the threat to supply chains made painfully visible by the recent earthquake in Japan. A third reason is the productivity of American workers, which is largely responsible for the rise in profitability despite recessionary pressures and high unemployment.

One of the key drivers of profitability among American manufacturers has been the implementation of Lean. In an IndustryWeek article available here, author Gregg Gordon says, “Companies that practice Lean rely on their employees who know the process best to identify unproductive activities and replace them with productive ones. This additional productive time results in higher output with the same pace of production using the same capital expenditures.”

Gordon’s analysis explains why profits have soared without noticeable impact on the unemployment rate. In Lean Labor: A Survival Guide for Companies Facing Global…

22May2011 | Steve George | 0 comments | Continued

Go to the Gemba

Here’s one of the best arguments I’ve seen for process thinking: “Value flows horizontally, yet organizations are organized vertically. That’s a problem.”

The observation was made by James Womack at IndustryWeek’s Best Plants conference earlier this month. You can read IndustryWeek’s article about it here. Womack is the author of books on lean and the Toyota Production System. His latest book, Gemba Walks, was the subject of his conference speech.

Gemba is a Japanese term that means “the actual place.” For an organization, it means the place where the real action occurs, where products are built or services performed. A gemba walk is a “management practice to grasp the situation before taking action,” Womack said.

How do you do it? According to Womack, you select a value stream, gather all the managers from all the vertical functions that touch the value stream, and then walk together along the value stream, talking to the people who are working it about its purpose and the process.

Womack encourages CEOs and COOs to participate in the gemba walk along with customers, suppliers, and value-stream leaders, but the primary participants are those responsible for the value stream and those whose roles directly touch it.

The goal is to gain…

27Apr2011 | Steve George | 0 comments | Continued

Enemies of Innovation

I don’t drink coffee, but I am intrigued by the new coffee machines that brew a cup from coffee capsules. It sounds like a very profitable razor/razor-blade model: If you can convince people that the coffee machine is the way to go, the company will make a boatload of money on the capsules. I didn’t realize that the idea, first introduced by Nestle with the Nespresso, has been around for more than twenty years.

In “Innovation’s Hidden Enemies” (HBR, April 22, 2011), Alessandro Di Fiore describes what Nestle did to popularize the Nespresso. “As we all know,” he writes, “organizations and cultures rebel against innovations, especially when they are first conceived.” Nespresso became Nestle’s fastest growing new business in the 2000s because its leaders tackled three hidden enemies to innovation:

  1. Market research. At first, the company marketed the Nespresso to offices, but the Nespresso team believed that the product would appeal to households. The market research didn’t support its belief, suggesting “a perceived consumer value of just 25 Swiss centimes versus a company-wide threshold requirement of 40 centimes.” Failure to reach such a threshold usually dooms a project, but the team made its case to senior leadership, which took a risk by backing the…
26Apr2011 | Steve George | 0 comments | Continued

Quality Companion Supports Quality Improvement

(This guest post was written by Cate Twohill, product marketing manager at Minitab. To learn more about Quality Companion, click on the box on the right.)

A few years ago, I co-authored a white paper outlining The Three Keys to Six Sigma Success.  The paper concluded that, by focusing on the key principles of project selection, securing executive support, and executing the DMAIC method, quality practitioners could increase their overall project success rate. This is proven to be true time and again.

I know what you’re thinking: “OK, but these principles are neither ground-breaking nor new”—and you’d be correct. But what was fairly new at the time was Minitab’s process improvement software, Quality Companion. The all-in-one application supports continuous improvement activities across different levels of a quality program as well as many stages of improvement projects. By summarizing our voice of the customer research into a white paper, we were able to easily draw parallels between the keys for success and Companion’s features, tools, and forms.

Since then, Quality Companion has been updated with Lean Six Sigma support features, including Value Stream Mapping, and its user community continues to grow as does Minitab’s plans for ongoing software enhancements.

So, now you’re probably thinking: “Why is she writing…

4Apr2011 | Cate Twohill | 0 comments | Continued

Building a Baldrige Community

Joseph Juran called it “the passion of the true believers,” which describes the behavior of most organizations that have won the Baldrige Award: They’ve “witnessed the miracles” in the results they have achieved by integrating Baldrige (here) and they want others to share their success.

Larry Potterfield is a true believer. The founder and CEO of MidwayUSA, which received the Baldrige Award in 2009, Potterfield has rallied other leaders in his hometown of Columbia, Missouri, to pursue performance excellence through a Baldrige Performance Excellence Group (BPEG).

Imagine living in a Baldrige community where all of the local organizations that touch your life—businesses, schools, clinics and hospitals, and city government—are integrating the best model in the world for pursuing performance excellence. Imagine being an employee or customer or supplier of organizations that value visionary leadership, customer-driven excellence, employees and partners, agility, innovation, societal responsibility, and results. That not only value these things, but are taking concrete steps to embed them in the fabric of the organizations and the community.

Columbia, Missouri, is leading the way by partnering with the Baldrige Program and the Excellence in Missouri Foundation. You can learn more about its efforts by clicking here. The site offers a BPEG booklet developed…

9Mar2011 | Steve George | 0 comments | Continued